TRUST-BUILT INTO
THE PROCESS

Made in India. Certified Globally.

What is built here is validated far beyond here. Integrated operations in India, backed by globally recognised certifications, create trust where it matters most.

First in India to get the TPG ( Transport and Power generation) accreditation - administered by PRI ( Performance review institute, USA)

The Pillars of Precision

MAN

Ownership, discipline, and training keep quality consistent at every stage.

MACHINE

Reliable infrastructure and calibrated systems ensure precision and repeatability.

MEASUREMENT

Advanced testing and verification turn quality from assumption into evidence.

Proof Built Into the Process

Quality at ArcVac is embedded into every stage of steelmaking and forging. Each transition carries a defined inspection
checkpoint so deviations are identified early, controlled quickly, and prevented from propagating further into the process.

Scrap Selection

Every input is grade-sorted and radiation-checked to ensure a clean, safe, and controlled start.

  • Scrap: Chemical composition analysis, radioactive testing
  • Ferro Alloys: Chemical composition verification, visual inspection

Steel Melting Shop

  • Electric Arc Furnace
  • Electric Melting Furnace
  • Ladle Refining
  • Vacuum Degassing
  • Bottom Pouring
Steel Melting Shop
  • Chemical composition testing
  • Radioactivity checks
  • Slag chemistry analysis
  • Controlled Time-Temperature Cycle
  • Hydrogen, Oxygen & Nitrogen Level Check
  • Degassing Time Check
  • PMI (Positive Material Identification)
  • Visual Inspection

Forging

Mechanical working improves grain flow, strength, and directional properties of the material.

  • Forging temperature control
  • Draw and upset ratio monitoring
  • Soaking time control
  • Dimensional verification

Heat Treatment

Thermal cycles applied to achieve required mechanical properties and microstructure.

  • Visual Inspection
  • Time-temperature cycle validation
  • Mechanical testing:
    • Yield Strength (YS)
    • Tensile Strength (TS)
    • % Elongation
    • % Reduction in Area (RA)
    • Impact testing

Rough & Finish Machining

Dimensional precision achieved through controlled machining, ready for application fit.

  • Visual inspection
  • Dimensional checks
  • Ultrasonic Testing (UT)
  • Hardness testing
  • PMI verification

Certification & Dispatch

Full traceability and documentation confirm compliance with customer and global standards.Final clearance and secure handling ensure reliable delivery, ready for critical use.

  • Final quality verification and documentation review prior to dispatch

Complete Quality Assessment

01

Chemistry Verification

Full chemical composition analysis confirms the material meets the required grade and specification.

02

Internal Soundness Check

Ultrasonic testing up to 0.6 mm FBH sensitivity helps detect internal discontinuities before approval.

03

Inclusion Control

EVA and AFA testing validate inclusion severity, morphology, mapping, and material reliability.

04

Microstructure Examination

Macrostructure, microstructure, and mechanical properties are studied before final release.

05

Cleared for Dispatch

Only material that satisfies defined quality parameters moves to the next stage.

What it checks

Confirms the chemical composition of the material against the required grade and specification.

How we do it

Samples are analysed through calibrated testing systems to verify elemental accuracy and material consistency.

Why it matters

The right chemistry ensures the material delivers the strength, durability, and performance expected in its final application.

What it checks

Detects internal discontinuities such as porosity, cracks, laps, and inclusions that are not visible to the eye.

How we do it

Advanced ultrasonic testing is carried out with sensitivity up to 0.6 mm FBH to ensure accurate detection.

Why it matters

Internal integrity is critical for components used in demanding, high-performance environments.

What it checks

Evaluates inclusion severity, distribution, morphology, and material reliability.

How we do it

EVA and AFA testing help map and assess inclusions with greater clarity and control.

Why it matters

Cleaner steel improves reliability, reduces failure risk, and supports consistent performance under stress.

What it checks

Studies macrostructure, microstructure, and mechanical properties of the material.

How we do it

Metallurgical examination and mechanical validation are conducted to assess grain structure, strength, and performance readiness.

Why it matters

A verified structure ensures the material behaves predictably during machining, forging, and end-use application.

Precision Backed by Global Testing Systems

Every material is tested through globally trusted inspection and analysis systems before approval. From chemistry and hardness to structural examination and microscopic analysis, our testing infrastructure is built to meet the expectations of critical industries worldwide.

Check our range of instruments

Our Laboratory Instruments

Optical Emission Spectrometer with CIRCAL purifier, Thermo Fisher Scientific

C & S Analyzer, LECO

Handheld XRF Analyzer, Evident

Impact tester (Izod+Charpy), Fasne

Jominy Hardenability Test Setup with Muffle Furnace, Metatech

Nitrogen, Hydrogen, Oxygen Determinator, LECO

Brinell Hardness Tester, Fasne

Optical Microscope with image analyzer software, Olympus

Profile Projector, Radical

Raytek Infrared Pyrometer, Raytek

UTM, Fine Spacy Associates

Trust, Proven in Performance

Our steel and forgings serve industries where failure is not an option. Here, quality is more than a standard. It is trust, proven in performance.

View Certifications